Melt pumps used in polymer production are a special high temp positive displacement pump used at the discharge of an extruder to assure a smooth, high temperature and high pressure (often several thousand psi) supply of the polymer to the filter screen and die for better throughput and uniformity of product. Blockage of the filter screen or die can cause spikes in pressure high enough that the die can be damaged or blown off the feed tap. When that happens, the released polymer will cool and harden at ambient pressure and temperature, requiring hours of cleanup. Downtime costs can be significant.

If you’re a user of moisture analyzers, you’ve probably experienced challenges in performing a quick, accurate measurement using a portable instrument.  Portable moisture analyzers are typically used to verify the moisture reading of a fixed-installation instrument or to conduct spot-sampling measurements at remote sites which lack a permanently installed device.  In my experience performing portable measurements, I’ve seen several common obstacles a user may encounter:

Our instrumentation & analytical solutions are critical to the day-to-day operation and overall success of your process. Understanding that downtime is simply not an option, we have a new system in place to ensure your process is prepared for the unexpected. Introducing TechStar One Click, our new eCommerce purchasing option.

APPLICATION:

Hydroelectric dams and their reservoirs store a significant amount of energy, which can be fed into the grid very quickly, when necessary. In determining the amount of available energy, the water level height at the reservoir must be monitored accurately by a reliable monitoring system.

PRODUCT SUPPLIED:

SignalFire Remote Sensing System™ (SRFSS)

Excessive gas consumption wastes money - and of greater importance - can affect product quality and safety. The pharmaceutical industry uses large quantities of nitrogen, oxygen, carbon dioxide gas, and air. Without good air and gas flow measurement, cost, quality, and consumer safety will suffer.

Written By TechStar Solutions Specialist, Josh Longcor

Lift stations are collection facilities designed to move wastewater from lower to higher elevation through pipe systems, particularly where elevation changes are not able to provide gravity flow or where excavation and sewer construction costs are high. These collection stations are automated because there is no regular onsite personnel present to ensure their operation. They use electrical, mechanical and control equipment to ensure reliable operation and require intermittent inspection to ensure they function properly and are not nearing a potential failure.

Written By TechStar Solutions Specialist, Don Wyatt

Do you have Fired Heaters, High Performance Furnaces, Incinerators, Selective Catalytic Reduction Units (SCRs), Flare Lines, Tanks to blanket, Reactors to monitor, Marine Terminals for loading or unloading ships and barges?  If so, then you probably either have online gas analyzers or need them.  Many people that own these assets really don’t like online process analyzers or don’t like what it take to keep them running.  Traditionally these analyzers have been more complex then most of the instrumentation that is used in our industry.  This leads to performance less than the user would expect.