TECHSTAR BLOG

How to Achieve Accurate Flare Gas Measurement

Posted by TechStar on May 2, 2023 1:55:00 PM

Flare gas stacks and combustors are used in many industries including oil & gas, industrial, biogas, and wastewater treatment. These systems are important for burning waste gases produced during operations such as drilling, chemical processing, or biogas reclamation.

In some locations, drilling for oil or natural gas releases hydrocarbon gases that can’t be captured and used, so a gas flare or combustor is needed to relieve excess pressure in the system. Flaring is also used during construction, testing, and maintenance of newly drilled wells or fracking sites.

Digesters used in landfills or wastewater facilities break down waste and produce methane and carbon dioxide, two greenhouse gases (GHGs) that are typically flared, collected for use as a fuel gas in equipment used at the facility, or stored for sale. Flares burn the biogas or waste gases to minimize harmful GHG emissions when flaring becomes necessary due to pressure release events. 

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Topics: Flow Meter Solutions, Fox Thermal, Thermal Gas Mass Flow Meters, Flow Solutions, flow

Advantages of the Magnetic Level Indicator

Posted by TechStar on Apr 11, 2023 1:18:00 PM

The magnetic level indicator is now widely used throughout process industries as an effective level control device. A magnetic level indicator is often used in applications where a sight glass (or glass sight gauge) is either ill-suited based on process variables or is underperforming based on plant requirements. These can include enhanced safety for personnel; environmentally risky situations including media leakage or fugitive emissions; need for maintenance reduction; or need for high visibility from a distance. Typical shortcomings of glass sight gauges include:

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Topics: Level Solutions, Magnetrol, Orion Instruments, MLI

How BK Vibro Monitors The Heart of A Cement Plant

Posted by TechStar on Mar 13, 2023 12:46:00 PM

FLSmidth has recently selected the VCM-3 field monitor from Brüel & Kjær Vibro (B&K Vibro) as an OEM installation on their cement kilns. This applies to both new customers requesting comprehensive monitoring capabilities, as well as a retrofit on existing kilns. These high quality, high performance kilns can now deliver optimal uptime by utilizing a dedicated vibration condition monitoring solution. Extensive research and development was done in collaboration with the project teams, where FLSmidth provided expertise on the equipment design, operation, maintenance and failure modes, and on their existing monitoring techniques, while B&K Vibro provided their expertise on data acquisition and processing, and optimizing measurement techniques for early and reliable fault detection.

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Topics: vibration, Condition Monitoring, BK Vibro

Condition Monitoring Systems: How Do They Work?

Posted by TechStar on Feb 1, 2023 10:56:00 PM

 

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Ultimate Guide to Condition-Based Maintenance

Posted by TechStar on Jan 25, 2023 11:41:00 PM

Keeping equipment in good working order is instrumental to maximizing efficiency. There are many ways to keep a machine running well, but one approach stands out from the rest: condition-based maintenance. Condition-based maintenance is a set of techniques that monitor a machine's condition and use the data to develop an appropriate maintenance plan.

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Level Measurement Solutions for Compressor Scrubbers

Posted by TechStar on Jan 24, 2023 9:23:00 AM

Natural gas can travel through thousands of miles of pipeline. In order to avoid pressure reductions and the resulting slowdowns caused by distance, friction, and elevation, natural gas must be pressurized. Compressors placed at key intervals keep the natural gas moving evenly and reliably. These compressors are generally grouped in stations, which are strategically located along the pipeline networks that transport and store the gas.

A typical compressor station consists of an inlet scrubber to collect liquids and slugs that may have formed in the gas pipeline. These compressor scrubbers have a primary section where liquids and solid parts are separated from the gas stream, and a secondary section where oil mist is removed. 

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Topics: Level Solutions, radar, Magnetrol

Industrial Vibration Sensors: Features, Uses, Benefits

Posted by TechStar on Jan 18, 2023 11:27:00 PM

You might think that industrial vibration sensors are just another piece of tech. But in fact, they're an incredibly valuable tool for keeping your facility's machinery running smoothly and safely.

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Wireless Vibration Monitoring: How Does it Work?

Posted by TechStar on Jan 11, 2023 12:11:29 PM

Wireless vibration monitoring is an ideal solution for the manufacturing industry. It allows you to monitor the vibration of your machinery and equipment in real-time, allowing you to identify issues before they become problems.

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Thermal Mass Flow Meter: Features, Uses, Benefits

Posted by TechStar on Jan 4, 2023 6:00:00 AM

Many industrial conditions require the safe and accurate measurement of the mass flow rate of  gases. If you are wondering, “what is a thermal mass flow meter?” you have come to the right place. In this guide, we explain the working principles, features, applications, and benefits of thermal mass flow meters. 

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Coriolis Flow Meter: Features, Uses, Benefits

Posted by TechStar on Dec 28, 2022 6:00:00 AM

If you are looking for a flow meter that directly measures the mass flow rate with high accuracy while simultaneously measuring density, temperature, volumetric flow rate, and concentration. You will be looking at the Coriolis Flow Meter. In this guide, we cover the working principles, features, applications, and benefits of coriolis flow meters. 

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