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Case Study: Wireless Solution & Process Automation Scales Plant Operations

Posted by TechStar on Jul 7, 2023 1:00:00 PM

TechStar is proud to represent and distribute for industry-leader Moore Industries. 

As part of this case study, wireless network solutions were pre-configured and provided by Moore Industries as part of an all-inclusive solution for a pulp and paper plant to automate dated manual processes, display digital and analog signal readouts, and archive historical data to meet compliance regulations. 

This blog was originally posted by Moore Industries and authored by Jim McConahay

  • A major pulp and paper company had a dated, inefficient process for monitoring and recording daily effluent water rates. 
  • A necessary task in order to maintain state regulations, the company needed help optimizing this process to save time, balance employee workload, and help scale company operations. 
  • Through Moore Industries’ system analysis and installation upgrade, the plant easily met all of these needs while also reducing operating costs and saving time. 

Case Study Summary

In order to maintain compliance with state regulations, a major pulp and paper company was required to continuously monitor and record daily effluent water rates at their plant. 

Fulfillment of this task was met by sending an employee from their main control site to a remotely located pond three times a day to manually record water levels—the process was inefficient, time-consuming and didn’t provide them with real-time data.

Frustrated by the lack of accurate results, inefficiency of their current process and added employee workload, the paper plant reached out to Moore Industries for a modern process solution. 

Upon analysis of their existing systems, an installation and upgrade was performed which allowed them to digitally and wirelessly monitor their water levels. 

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Topics: Moore Industries, digital and wireless technology, autoline controls, plant operations, process automation

Understanding Tank Bridle Level Measurement

Posted by TechStar on Jul 3, 2023 7:22:00 AM

A bridle is a vertical pipe connected to the side of a storage tank or process vessel, typically with side/side or side/bottom connections. Because the fluid inside the bridle will rise and fall equally with the level of fluid inside the tank or vessel, the bridle has been adapted for level measurement on a broad scale.

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Topics: Level Solutions, Magnetrol, Orion Instruments, MLI

Boost Productivity with Hands-On Process Technical Training

Posted by TechStar on Jun 30, 2023 12:00:00 PM

 

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Topics: process technical training, hands-on process technical training, boost productivity with process training, basic process training, industry-specific technical training examples, process instrumentation and controls, advanced process training, technical training curriculum

Chart Recorders: Definition, Types, Uses, and How To Choose

Posted by TechStar on Jun 22, 2023 12:00:00 PM

 

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Topics: strip vs circular chart recorder, how does a chart recorder work, compare contrast chart recorders, what is a chart recorder, chart recorder vs data logger, chart recorders for data acquisition, how to choose a chart recorder

In The Know: Flashpoints

Posted by TechStar on Jun 22, 2023 9:26:00 AM

This month we explore the concept of flashpoints and their significance in fire safety. A flashpoint refers to the temperature at which a flammable substance releases sufficient vapor to ignite when exposed to an external source of ignition, such as a spark. It serves as a crucial factor in determining the fire hazard potential of various liquids.

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Topics: MSA, Gas Detection Solutions, Fixed Gas Solutions, Safety

Hydrogen and Hydrogen Blend Use Are on the Rise in the Industrial and Energy Sectors

Posted by TechStar on Jun 14, 2023 11:31:00 AM

Although there are many different hydrogen production types including black, pink, turquoise, and yellow, the most common type is from “grey” sources (95%). The steam/methane reforming process is used to convert natural gas or methane into hydrogen. A pollutant by-product of this process is CO2.

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Topics: Flow Meter Solutions, Fox Thermal, Thermal Gas Mass Flow Meters, Hydrocarbon, flow

Tackling New VOC Regulations In New Mexico Head On

Posted by TechStar on May 11, 2023 10:23:00 AM
Written By KECO's own, Umberto Cabarrocas
 
Attention all exploration and production companies operating in New Mexico! A new bill has been introduced that requires you to report the quantities of VOCs in your produced water starting January 2023. This is a significant step forward in protecting the environment and public health, but it also means that companies need to have a reliable and accurate method of measuring VOCs in real-time. KECO offers a cutting-edge VOCs in produced water analyzer that can provide you with accurate measurements in real-time, ensuring compliance with the new regulations while also improving production efficiency and reducing costs.
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Topics: Analytical Solutions, Analyzer, KECO, New Mexico

Turning Up The Heat On Process Temperature

Posted by TechStar on May 3, 2023 9:22:00 AM

Temperature is one of the four basic process measurements (others being Pressure, Level, and Flow). Temperature measurements are used in an array of different applications. The inaccuracy of a temperature reading can have an impact on the bottom line.

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Topics: Yokogawa, Temperature Solutions

How to Achieve Accurate Flare Gas Measurement

Posted by TechStar on May 2, 2023 1:55:00 PM

Flare gas stacks and combustors are used in many industries including oil & gas, industrial, biogas, and wastewater treatment. These systems are important for burning waste gases produced during operations such as drilling, chemical processing, or biogas reclamation.

In some locations, drilling for oil or natural gas releases hydrocarbon gases that can’t be captured and used, so a gas flare or combustor is needed to relieve excess pressure in the system. Flaring is also used during construction, testing, and maintenance of newly drilled wells or fracking sites.

Digesters used in landfills or wastewater facilities break down waste and produce methane and carbon dioxide, two greenhouse gases (GHGs) that are typically flared, collected for use as a fuel gas in equipment used at the facility, or stored for sale. Flares burn the biogas or waste gases to minimize harmful GHG emissions when flaring becomes necessary due to pressure release events. 

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Topics: Flow Meter Solutions, Fox Thermal, Thermal Gas Mass Flow Meters, Flow Solutions, flow

Advantages of the Magnetic Level Indicator

Posted by TechStar on Apr 11, 2023 1:18:00 PM

The magnetic level indicator is now widely used throughout process industries as an effective level control device. A magnetic level indicator is often used in applications where a sight glass (or glass sight gauge) is either ill-suited based on process variables or is underperforming based on plant requirements. These can include enhanced safety for personnel; environmentally risky situations including media leakage or fugitive emissions; need for maintenance reduction; or need for high visibility from a distance. Typical shortcomings of glass sight gauges include:

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Topics: Level Solutions, Magnetrol, Orion Instruments, MLI

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