--- title: Eliminating Inventory Guesswork In Bulk Sugar Storage description: See how a major cereal manufacturer improved inventory visibility and silo efficiency with continuous radar level measurement. image: https://blog.techstar.com/hubfs/4-Jun-10-2026-11-57-02-3327-AM.png --- [![Teckstar](https://blog.techstar.com/hubfs/header-logo-1.png)](http://techstar.com/) [SPEAK TO AN EXPERT](https://techstar.com/asktechstar/?__hstc=233546881.94308a3d6ad9d040c1c30bf75699981b.1700673178130.1709582481954.1709637461889.239&__hssc=233546881.1.1709637461889&__hsfp=541284016) [ONLINE STORE](https://store.techstar.com/?__hstc=233546881.94308a3d6ad9d040c1c30bf75699981b.1700673178130.1709582481954.1709637461889.239&__hssc=233546881.1.1709637461889&__hsfp=541284016) - OUR COMPANY - [Sales Coverage](https://techstar.com/locations) - [Office Locations](https://techstar.com/locations#offices) - [Ask An Expert](https://techstar.com/asktechstar/) - [Who We Are](https://techstar.com/who-we-are) - [Industries](https://techstar.com/industries) - [Tale of the Goat](https://techstar.com/about-us/the-tale-of-the-pale-goat/) - [STAR Scholarship](https://techstar.com/scholarship/) - [Career Opportunities](https://techstar.com/about-us/career-opportunities/) - [View Line Card](https://techstar.com/wp-content/uploads/2025/05/TS-All-Territory-Line-Card-_LR-copy.pdf) - [SOLUTIONS](https://techstar.com/solutions) - - [Analytical Gas](https://techstar.com/analytical-gas-solutions/) - [Analytical Liquid](https://techstar.com/solutions/analytical-liquid-solutions/) - [Conditioning & Vibration Monitoring](https://techstar.com/solutions/condition-and-vibration-monitoring-solutions/) - [Control](https://techstar.com/solutions/control-solutions/) - [Data Acquisition](https://techstar.com/solutions/data-acquisition-solutions/) - [Density](https://techstar.com/density/) - [Fixed Gas & Flame Detection](https://techstar.com/fixed-gas-and-flame-detection-solutions) - [Flow](https://techstar.com/solutions/flow-solutions/) - [Heating, Thermal & Winterization](https://techstar.com/solutions/heating-thermal-winterization/) - - [Level](https://techstar.com/level-solutions/) - [Moisture](https://techstar.com/moisture-measurement-solutions/) - [Pressure](https://techstar.com/pressure-solutions/) - [Sensors, Fieldbus & Connectivity](https://store.techstar.com/collections/main-navigation-manufacturers-turck-sensors-and-connectors-sensors) - [Signal Conditioning & Isolation](https://techstar.com/signal-conditioning-and-isolation-solutions/) - [Temperature](https://techstar.com/temperature-solutions/) - [Valves](https://techstar.com/valve-solutions/) - [Wireless Telemetry](https://techstar.com/wireless-and-telemetry-solutions/) - [SERVICE](https://techstar.com/extra-manpower/) - [TRAINING](https://techstar.com/training/) - [Technical Courses](https://techstar.com/category/courses/) - [Hands On Application](https://techstar.com/theunit/) - [Custom Sessions](https://techstar.com/custom-sessions/) - [Distance Learning](https://info.techstar.com/t3-library-distance-learning) - RESOURCES - [Blog](https://blog.techstar.com/news) - [Calendar of Events](https://techstar.com/category/courses/) - [Knowledge Center](https://info.techstar.com/resources) - [View Line Card](https://techstar.com/wp-content/uploads/2026/06/TS-All-Territory-Line-Card-LR-copy.pdf) - [CONTACT US](https://techstar.com/asktechstar/) - OUR COMPANY - [Sales Coverage](https://techstar.com/locations) - [Office Locations](https://techstar.com/locations#offices) - [Ask An Expert](https://techstar.com/asktechstar/) - [Who We Are](https://techstar.com/who-we-are) - [Industries](https://techstar.com/industries) - [Tale of the Goat](https://techstar.com/about-us/the-tale-of-the-pale-goat/) - [STAR Scholarship](https://techstar.com/scholarship/) - [Career Opportunities](https://techstar.com/about-us/career-opportunities/) - [View Line Card](https://techstar.com/wp-content/uploads/2025/05/TS-All-Territory-Line-Card-_LR-copy.pdf) - [SOLUTIONS](https://techstar.com/solutions) - - [Analytical Gas](https://techstar.com/analytical-gas-solutions/) - [Analytical Liquid](https://techstar.com/solutions/analytical-liquid-solutions/) - [Conditioning & Vibration Monitoring](https://techstar.com/solutions/condition-and-vibration-monitoring-solutions/) - [Control](https://techstar.com/solutions/control-solutions/) - [Data Acquisition](https://techstar.com/solutions/data-acquisition-solutions/) - [Density](https://techstar.com/density/) - [Fixed Gas & Flame Detection](https://techstar.com/fixed-gas-and-flame-detection-solutions) - [Flow](https://techstar.com/solutions/flow-solutions/) - [Heating, Thermal & Winterization](https://techstar.com/solutions/heating-thermal-winterization/) - - [Level](https://techstar.com/level-solutions/) - [Moisture](https://techstar.com/moisture-measurement-solutions/) - [Pressure](https://techstar.com/pressure-solutions/) - [Sensors, Fieldbus & Connectivity](https://store.techstar.com/collections/main-navigation-manufacturers-turck-sensors-and-connectors-sensors) - [Signal Conditioning & Isolation](https://techstar.com/signal-conditioning-and-isolation-solutions/) - [Temperature](https://techstar.com/temperature-solutions/) - [Valves](https://techstar.com/valve-solutions/) - [Wireless Telemetry](https://techstar.com/wireless-and-telemetry-solutions/) - [SERVICE](https://techstar.com/extra-manpower/) - [TRAINING](https://techstar.com/training/) - [Technical Courses](https://techstar.com/category/courses/) - [Hands On Application](https://techstar.com/theunit/) - [Custom Sessions](https://techstar.com/custom-sessions/) - [Distance Learning](https://info.techstar.com/t3-library-distance-learning) - RESOURCES - [Blog](https://blog.techstar.com/news) - [Calendar of Events](https://techstar.com/category/courses/) - [Knowledge Center](https://info.techstar.com/resources) - [View Line Card](https://techstar.com/wp-content/uploads/2026/06/TS-All-Territory-Line-Card-LR-copy.pdf) - [CONTACT US](https://techstar.com/asktechstar/)   **TECHSTAR** **BLOG** # Eliminating Inventory Guesswork In Bulk Sugar Storage Posted by [TechStar](https://blog.techstar.com/news/author/twineng) on Jun 8, 2026, 8:45:00 AM - [Tweet](https://twitter.com/share) ## Overview For food manufacturers, accurate inventory visibility is critical. When level measurements are delayed, infrequent, or unreliable, operators are forced to make production decisions based on estimates rather than real-time data. A major cereal producer was experiencing this exact issue in a sugar storage silo. Their existing technology provided only periodic level updates and suffered from long response times, limiting visibility into actual inventory levels during filling and unloading operations. ![unnamed (2)-3](https://blog.techstar.com/hs-fs/hubfs/unnamed%20(2)-3.png?width=485&height=277&name=unnamed%20(2)-3.png) ### Why It Matters In bulk solids applications such as sugar, flour, grain, plastic pellets, and other dry products, poor level visibility can lead to: - Unexpected material shortages - Production interruptions - Inefficient truck scheduling - Overfills and inventory inaccuracies - Reduced operational efficiency ### The Solution The facility implemented a Magnetrol Model R80 radar level transmitter to provide continuous, non-contact level measurement. Using an existing nozzle connection, the transmitter was configured to account for rat-holing and uneven material profiles commonly encountered in bulk solids storage applications. ![unnamed (4)-2](https://blog.techstar.com/hs-fs/hubfs/unnamed%20(4)-2.jpg?width=640&height=484&name=unnamed%20(4)-2.jpg) ### The Results With continuous real-time level measurement, operators gained immediate visibility into changing inventory levels throughout filling and unloading cycles. The result was improved process efficiency, better inventory management, and increased profitability through more effective silo utilization. ### Key Benefits - Real-time inventory visibility - Continuous level measurement - Improved filling and unloading efficiency - Better production planning - Reduced inventory uncertainty - Reliable performance in bulk solids applications ![unnamed (5)](https://blog.techstar.com/hs-fs/hubfs/unnamed%20(5).jpg?width=640&height=480&name=unnamed%20(5).jpg) ### Technologies Used **Magnetrol Model R80 Radar Level Transmitter** Topics: [Food & Beverage](https://blog.techstar.com/news/topic/food-beverage) ### Subscribe to Email Updates ### Recent Posts ### Posts by Topic - [MSA (29)](https://blog.techstar.com/news/topic/msa) - [Yokogawa (21)](https://blog.techstar.com/news/topic/yokogawa) - [Moore Industries (19)](https://blog.techstar.com/news/topic/moore-industries) - [Fox Thermal (17)](https://blog.techstar.com/news/topic/fox-thermal) - [Thermal Gas Mass Flow Meters (17)](https://blog.techstar.com/news/topic/thermal-gas-mass-flow-meters) - [Gas Detection Solutions (16)](https://blog.techstar.com/news/topic/gas-detection-solutions) - [Safety (16)](https://blog.techstar.com/news/topic/safety) - [Analytical Solutions (13)](https://blog.techstar.com/news/topic/analytical-solutions) - [Fixed Gas Solutions (13)](https://blog.techstar.com/news/topic/fixed-gas-solutions) - [Flow Solutions (13)](https://blog.techstar.com/news/topic/flow-solutions) - [Level Solutions (13)](https://blog.techstar.com/news/topic/level-solutions) - [Condition Monitoring (12)](https://blog.techstar.com/news/topic/condition-monitoring) - [Flow Meter Solutions (12)](https://blog.techstar.com/news/topic/flow-meter-solutions) - [flow (12)](https://blog.techstar.com/news/topic/flow) - [Analyzer (11)](https://blog.techstar.com/news/topic/analyzer) - [Magnetrol (9)](https://blog.techstar.com/news/topic/magnetrol) - [Wireless and Telemetry Solutions (9)](https://blog.techstar.com/news/topic/wireless-and-telemetry-solutions) - [Signal Fire (8)](https://blog.techstar.com/news/topic/signal-fire) - [Training (8)](https://blog.techstar.com/news/topic/training) - [vibration (8)](https://blog.techstar.com/news/topic/vibration) - [AMETEK Process Instruments (6)](https://blog.techstar.com/news/topic/ametek-process-instruments) - [News (6)](https://blog.techstar.com/news/topic/news) - [SKF (6)](https://blog.techstar.com/news/topic/skf) - [Wastewater (6)](https://blog.techstar.com/news/topic/wastewater) - [BK Vibro (5)](https://blog.techstar.com/news/topic/bk-vibro) - [radar (5)](https://blog.techstar.com/news/topic/radar) - [techstar (5)](https://blog.techstar.com/news/topic/techstar) - [Condition & Vibration Monitoring (4)](https://blog.techstar.com/news/topic/condition-vibration-monitoring) - [Data Centers (4)](https://blog.techstar.com/news/topic/data-centers) - [Flame Detection (4)](https://blog.techstar.com/news/topic/flame-detection) - [Food & Beverage (4)](https://blog.techstar.com/news/topic/food-beverage) - [Integration/Automation (4)](https://blog.techstar.com/news/topic/integration-automation) - [MLI (4)](https://blog.techstar.com/news/topic/mli) - [Midstream Oil & Gas (4)](https://blog.techstar.com/news/topic/midstream-oil-gas) - [Mining & Minerals (4)](https://blog.techstar.com/news/topic/mining-minerals) - [Moisture Measurement Solutions (4)](https://blog.techstar.com/news/topic/moisture-measurement-solutions) - [Orion Instruments (4)](https://blog.techstar.com/news/topic/orion-instruments) - [Process Analytics (4)](https://blog.techstar.com/news/topic/process-analytics) - [Refining/Petrochemical (4)](https://blog.techstar.com/news/topic/refining-petrochemical) - [Semiconductor (4)](https://blog.techstar.com/news/topic/semiconductor) - [Signal Conditioning and Isolation Solutions (4)](https://blog.techstar.com/news/topic/signal-conditioning-and-isolation-solutions) - [Upstream Oil & Gas (4)](https://blog.techstar.com/news/topic/upstream-oil-gas) - [Water/Wastewater (4)](https://blog.techstar.com/news/topic/water-wastewater) - [Pressure Solutions (3)](https://blog.techstar.com/news/topic/pressure-solutions) - [Temperature Solutions (3)](https://blog.techstar.com/news/topic/temperature-solutions) - [Texas Automation Systems (3)](https://blog.techstar.com/news/topic/texas-automation-systems) - [water (3)](https://blog.techstar.com/news/topic/water) - [Automation (2)](https://blog.techstar.com/news/topic/automation) - [Basic Instrumentation Training (2)](https://blog.techstar.com/news/topic/basic-instrumentation-training) - [Berthold (2)](https://blog.techstar.com/news/topic/berthold) - [Events (2)](https://blog.techstar.com/news/topic/events) - [Flare Gas (2)](https://blog.techstar.com/news/topic/flare-gas) - [General Monitors (2)](https://blog.techstar.com/news/topic/general-monitors) - [Hydrocarbon (2)](https://blog.techstar.com/news/topic/hydrocarbon) - [K-Patents (2)](https://blog.techstar.com/news/topic/k-patents) - [KECO (2)](https://blog.techstar.com/news/topic/keco) - [Sierra Instruments (2)](https://blog.techstar.com/news/topic/sierra-instruments) - [Upstream Solutions (2)](https://blog.techstar.com/news/topic/upstream-solutions) - [Waltron (2)](https://blog.techstar.com/news/topic/waltron) - [Water Chemistry (2)](https://blog.techstar.com/news/topic/water-chemistry) - [X5000 (2)](https://blog.techstar.com/news/topic/x5000) - [hands-on process technical training (2)](https://blog.techstar.com/news/topic/hands-on-process-technical-training) - [process instrumentation and controls (2)](https://blog.techstar.com/news/topic/process-instrumentation-and-controls) - [process technical training (2)](https://blog.techstar.com/news/topic/process-technical-training) - [2018 Training (1)](https://blog.techstar.com/news/topic/2018-training) - [Air Monitor (1)](https://blog.techstar.com/news/topic/air-monitor) - [Analog Isolation (1)](https://blog.techstar.com/news/topic/analog-isolation) - [Aunt Vic's Kitchen (1)](https://blog.techstar.com/news/topic/aunt-vics-kitchen) - [Burner Management System (1)](https://blog.techstar.com/news/topic/burner-management-system) - [Case Study (1)](https://blog.techstar.com/news/topic/case-study) - [Density (1)](https://blog.techstar.com/news/topic/density) - [Differential Pressure (1)](https://blog.techstar.com/news/topic/differential-pressure) - [Differential Temperature Monitoring (1)](https://blog.techstar.com/news/topic/differential-temperature-monitoring) - [Downstream (1)](https://blog.techstar.com/news/topic/downstream) - [Field Service (1)](https://blog.techstar.com/news/topic/field-service) - [HART (1)](https://blog.techstar.com/news/topic/hart) - [Holiday (1)](https://blog.techstar.com/news/topic/holiday) - [Hydrocarbon Carryover (1)](https://blog.techstar.com/news/topic/hydrocarbon-carryover) - [Manufacturer Representatives (1)](https://blog.techstar.com/news/topic/manufacturer-representatives) - [Mixing It Up With TechStar (1)](https://blog.techstar.com/news/topic/mixing-it-up-with-techstar) - [New Mexico (1)](https://blog.techstar.com/news/topic/new-mexico) - [Pharmaceutical (1)](https://blog.techstar.com/news/topic/pharmaceutical) - [Process Insights (1)](https://blog.techstar.com/news/topic/process-insights) - [Product Line (1)](https://blog.techstar.com/news/topic/product-line) - [Pulsar (1)](https://blog.techstar.com/news/topic/pulsar) - [Separator (1)](https://blog.techstar.com/news/topic/separator) - [THE UNIT (1)](https://blog.techstar.com/news/topic/the-unit) - [TechStar One Click (1)](https://blog.techstar.com/news/topic/techstar-one-click) - [TechStar University (1)](https://blog.techstar.com/news/topic/techstar-university) - [Ultrasonic Flow (1)](https://blog.techstar.com/news/topic/ultrasonic-flow) - [Wireless Sensor (1)](https://blog.techstar.com/news/topic/wireless-sensor) - [advanced process training (1)](https://blog.techstar.com/news/topic/advanced-process-training) - [autoline controls (1)](https://blog.techstar.com/news/topic/autoline-controls) - [basic process training (1)](https://blog.techstar.com/news/topic/basic-process-training) - [boost productivity with process training (1)](https://blog.techstar.com/news/topic/boost-productivity-with-process-training) - [chart recorder vs data logger (1)](https://blog.techstar.com/news/topic/chart-recorder-vs-data-logger) - [chart recorders for data acquisition (1)](https://blog.techstar.com/news/topic/chart-recorders-for-data-acquisition) - [clarifier level sensor (1)](https://blog.techstar.com/news/topic/clarifier-level-sensor) - [clean in place (1)](https://blog.techstar.com/news/topic/clean-in-place) - [compare contrast chart recorders (1)](https://blog.techstar.com/news/topic/compare-contrast-chart-recorders) - [digital and wireless technology (1)](https://blog.techstar.com/news/topic/digital-and-wireless-technology) - [guidedwave (1)](https://blog.techstar.com/news/topic/guidedwave) - [how does a chart recorder work (1)](https://blog.techstar.com/news/topic/how-does-a-chart-recorder-work) - [how to choose a chart recorder (1)](https://blog.techstar.com/news/topic/how-to-choose-a-chart-recorder) - [industry-specific technical training examples (1)](https://blog.techstar.com/news/topic/industry-specific-technical-training-examples) - [plant operations (1)](https://blog.techstar.com/news/topic/plant-operations) - [process automation (1)](https://blog.techstar.com/news/topic/process-automation) - [strip vs circular chart recorder (1)](https://blog.techstar.com/news/topic/strip-vs-circular-chart-recorder) - [technical training curriculum (1)](https://blog.techstar.com/news/topic/technical-training-curriculum) - [webinar (1)](https://blog.techstar.com/news/topic/webinar) - [what is a chart recorder (1)](https://blog.techstar.com/news/topic/what-is-a-chart-recorder) see all [![tech-footer-1](https://blog.techstar.com/hubfs/tech-footer-1.png)](http://techstar.com/) TechStar © 2024. All rights reserved. - [Privacy Policy](https://techstar.com/privacy-policy/) - [Terms & Conditions](https://techstar.com/terms-and-conditions/) [![G. K. Techstar LLC BBB Business Review](https://seal-houston.bbb.org/seals/blue-seal-250-52-whitetxt-bbb-31006312.png)](https://www.bbb.org/us/tx/deer-park/profile/manufacturer-representatives/g-k-techstar-llc-0915-31006312/#sealclick) - ABOUT - [Who We Are](https://techstar.com/who-we-are/) - [Our Solutions](https://techstar.com/solutions/) - [View Line Card](https://techstar.com/wp-content/uploads/2026/06/TS-All-Territory-Line-Card-LR-copy.pdf) - [Speak to an Expert](https://techstar.com/asktechstar/) [866-542-0205](tel:866-542-0205) [Contact us](https://techstar.com/asktechstar/?__hstc=233546881.94308a3d6ad9d040c1c30bf75699981b.1700673178130.1709582481954.1709637461889.239&__hssc=233546881.1.1709637461889&__hsfp=541284016) [866-542-0205](tel:866-542-0205) [Contact us](https://techstar.com/asktechstar/?__hstc=233546881.94308a3d6ad9d040c1c30bf75699981b.1700673178130.1709582481954.1709637461889.239&__hssc=233546881.1.1709637461889&__hsfp=541284016) - 802 West 13th Street - Deer Park, Texas 77536 [![AskTSR Support](https://techstar.com/wp-content/uploads/2026/02/AskTSR.png)](https://blog.techstar.com/news/eliminating-inventory-guesswork-in-bulk-sugar-storage#navu-sidebar)