---
title: Custom Automation For Real World Results
description: The main problem in creating a series connection is when either the DCS or the PLC input is disconnected, intentionally or by accident, both the DCS and the PLC will lose the PV signal.
image: https://blog.techstar.com/hubfs/image-png-Jul-11-2025-03-58-07-0823-PM.png
---

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**TECHSTAR** **BLOG**

# Custom Automation For Real World Results

Posted by [TechStar](https://blog.techstar.com/news/author/twineng) on Jul 10, 2025, 12:55:00 PM

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At TechStar, solving process challenges goes beyond instrumentation, it means delivering complete, integrated automation solutions. With years of experience designing and implementing custom systems, our team brings advanced automation to every corner of industry, helping you operate smarter, safer, and more efficiently.

Here’s how different industries are optimizing their operations through custom automation:

#### Upstream Oil & Gas

![](https://blog.techstar.com/hs-fs/hubfs/image-png-Jul-11-2025-03-58-07-0823-PM.png?width=215&height=323&name=image-png-Jul-11-2025-03-58-07-0823-PM.png)Automation plays a critical role in maintaining uptime, safety, and compliance across remote oilfields. Whether it’s a multi-well pad or a central tank battery, today’s operations demand reliable, scalable control. Capabilities include:

- Complete Multi-Well Pad Production Automation
- Saltwater Disposal (SWD) Automation with Ticketing
- Central Tank Battery Automation
- Solar Power Solutions
- Wireless Telemetry & Backhaul Networks
- SCADA Development & Deployment

 

#### Factory Automation

![](https://blog.techstar.com/hs-fs/hubfs/image-png-Jul-11-2025-03-58-28-3410-PM.png?width=215&height=323&name=image-png-Jul-11-2025-03-58-28-3410-PM.png)Manufacturing is moving faster than ever — and so is the need for precision, traceability, and performance. Automation is transforming the factory floor, one system at a time. Solutions provided:

- Conveyor and Process Control Automation
- OEE (Overall Equipment Effectiveness) Solutions
- Piece Count Systems
- Wired & Wireless OT Communication
- Full SCADA Integration

 

#### Food & Beverage

![](https://blog.techstar.com/hs-fs/hubfs/image-png-Jul-11-2025-03-58-48-1172-PM.png?width=215&height=323&name=image-png-Jul-11-2025-03-58-48-1172-PM.png)Meeting demand while maintaining quality and compliance is no easy task. Automation simplifies the equation — optimizing production, tracking performance, and reducing downtime. Applications include:

- Production Line Automation
- OEE & Quality Monitoring
- Piece Count and Packaging Optimization
- Real-Time SCADA Monitoring
- Robust OT Communication

 

#### Green Energy & Waste Management

![](https://blog.techstar.com/hs-fs/hubfs/image-png-Jul-11-2025-03-59-06-6619-PM.png?width=215&height=323&name=image-png-Jul-11-2025-03-59-06-6619-PM.png)As clean energy grows, so does the need for smart automation that’s built for sustainability. From RNG to landfill leachate systems, automation is pushing the boundaries of environmental performance. Capabilities include:

- Landfill Leachate & RNG Automation
- Dairy Farm RNG Control
- Biogas Process Automation
- Deep-Well Injection Control
- SCADA & Wireless Network Development

 

 

#### Midstream & Pipeline

![](https://blog.techstar.com/hs-fs/hubfs/image-png-Jul-11-2025-03-59-16-8942-PM.png?width=215&height=323&name=image-png-Jul-11-2025-03-59-16-8942-PM.png)Transporting energy safely and efficiently requires robust monitoring, analytics, and responsive control. Automation provides the tools to manage it all in real-time. Featured solutions:

- Complete Plant Automation (Greenfield & Brownfield)
- PLC Modernization & Upgrades
- Analytical Measurement Integration
- Wireless Telemetry
- SCADA System Development

 

#### Refining & Petrochemical

![](https://blog.techstar.com/hs-fs/hubfs/image-png-Jul-11-2025-03-59-33-5606-PM.png?width=215&height=323&name=image-png-Jul-11-2025-03-59-33-5606-PM.png)In high-stakes environments, automation isn’t just about efficiency — it’s about safety and precision. From turnaround support to mobile gas detection, technology keeps operations running smarter. Key offerings:

- Plant-Wide Automation Projects
- PLC Upgrade Services
- Mobile Gas Detection for Turnarounds
- Wireless Infrastructure Design
- SCADA & Control System Deployment

 

 

####  Water & Wastewater

![](https://blog.techstar.com/hs-fs/hubfs/image-png-Jul-11-2025-03-59-43-3599-PM.png?width=215&height=323&name=image-png-Jul-11-2025-03-59-43-3599-PM.png)Resource management demands real-time visibility and dependable automation. Whether it’s lift station control or SCADA integration, automation helps utilities meet compliance and sustainability goals. Automation solutions include:

- Plant and Lift Station Automation
- PLC and Controls Modernization
- Fixed Gas and Analytical Systems
- Wireless Network Development
- SCADA Integration and Optimization

 

#### CONCLUSION

Built for Your Industry. Backed by TechStar. Whether you're upstream, on the factory floor, or driving sustainability, our custom automation offering delivers solutions built around your process, not off the shelf. Let’s talk about what automation can do for you: [https://techstar.com/asktechstar/](https://techstar.com/asktechstar/) 

 Topics: [Texas Automation Systems](https://blog.techstar.com/news/topic/texas-automation-systems), [Automation](https://blog.techstar.com/news/topic/automation)

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